Recovered annual kiln heat calculator
Recovered annual kiln heat
Apply duct losses after calculating preheated-air energy.
Units
Qrec=m˙×cp,avg×T2−T1×60×h×N×(1−L)
Qrec=m˙×cp,avg×T2−T1×h×N×(1−L)
Calculator
Enter the values you know and leave one box empty. Calculate finds the empty one, the result or any input.
Worked example
Given
- m˙ = 88 lb/min
- cp,avg = 0.25 Btu/(lb·°F)
- T2−T1 = 360 °F
- h = 4,200 h/yr
- N = 2 count
- L = 0.08 fraction
Qrec=88×0.25×360×60×4200×2×(1−0.08)≈3.672×109
Given
- m˙ = 0.6 kg/s
- cp,avg = 1.01 kJ/(kg·K)
- T2−T1 = 160 K
- h = 4,000 h/yr
- N = 2 count
- L = 0.1 fraction
Qrec=0.6×1.01×160×4000×2×(1−0.1)=698,112
Symbols and units
| Symbol | Meaning | Unit |
| Qrec | annual useful recovered heat | Btu/yr |
| m˙ | air mass flow per kiln | lb/min |
| cp,avg | average air specific heat | Btu/(lb·°F) |
| T2−T1 | air temperature increase | °F |
| h | annual operation | h/yr |
| N | number of kilns | count |
| L | duct heat-loss fraction | fraction |
| Symbol | Meaning | Unit |
| Qrec | annual useful recovered heat | kWh/year |
| m˙ | air mass flow per kiln | kg/s |
| cp,avg | average air specific heat | kJ/(kg·K) |
| T2−T1 | air temperature increase | K |
| h | annual operation | h/yr |
| N | number of kilns | count |
| L | duct heat-loss fraction | fraction |
Results are estimates for study and screening. Check the inputs, units and assumptions before you use them for design, billing or contract decisions.